50CNC-3A1S High Load Mass Rectangle and Round Pipe Fully Automatic
Pipe Bending Machine
1.Photo of the machine
(1)Overall picture of the machine
(2)Bending mold for rectangle pipe and round pipe
(3)Detailed pictures
2.Product Description
Adapted material: steel pipe, stainless steel, copper pipe, aluminum pipe; metal
pipe
Recommended application industry:
auto mobile fittings ( oil pipe for brake, muffler, seats),
motorcycle, healthy equipment, air-conditioning,
bicycle, steel furniture, sanitary wares and so on.
3,Main specification
1. Automatic recognition of power in machine and work piece, the
processing is both quick and good
2. Slow returning core, boosted by barrow, imporving the
apprearance of the angle.
3. The whole operation is in the computer, simple, quick and
correct
4. Picturized programming system: draw and modify on the stereo
pipe image on the screen, makes the
operation simple, quick and correct
5. Rebound test: comparison test on the features of lots of pipe
materials
6. Single-step debugging function- a careful observe on the
deformation of the pipe material during the
trail manufacture of dies.
7. Automatic drawing of the graphics of dies-clear help to develop
new products
8. Over-all inspection: hydraulic/electrical circuit/ driving
systems, adsence of phase in motors/inversion,
voltage, temperature, oil pressure, and automatically diagnose the
troubles
4,Technical parameter
| program Machine type | DW50CNC-2A1S |
| Min bending R for copper pipe is:1.5D | Ø50X 3mm |
| Availability Length of bending pipe | 2800mm |
| Max R for bending | 260mm |
| Max angle for bending | 185° |
| Bending process for every pipe | 16 |
| Working rate | Bend rate | Ma×100°/sec |
| Rotary rate | Ma×280°/sec |
| Feeding rate | Ma×750mm/sec |
| Working accuracy | Bend angle | ±0.1° |
| Rotary angle | ±0.1° |
| Feeding length | ±0.1mm |
| Watt of oil press electrical machine | 12mpa |
| Information inputting method | Axis (Y,B,C) |
| Bending method | Servo |
| Max bending group | 500 |
| Power of rotary Servo motor | 750W |
| Power of feeding Servo motor | 1.5KW |
| Power of bending Servo motor | 7KW |
| Electrical motor power | 5.5kw |
| Weight of machine | 1950KG |
| Size L W H(mm) 3A1S | 4600X 780 X 1350 mm |
5,Main Mechanical parts
| No. | Name | Origin | Brand name | Service |
| 1 | Air switch | China | CHINT | 2year |
| 2 | Air switch | China | CHINT |
| 3 | Ac contactor | China | CHINT |
| 4 | Thermal relay | France | schneider |
| 5 | Transformer | China | JIUCHUAN |
| 6 | Micro switch | Japan | Omron |
| 7 | Switch power | Taiwan | Meanwell |
| 8 | Servo electric system | Japan | 750W Mitsubishi |
| 1.5KW Mitsubishi |
| 7KW Mitsubishi |
| 9 | PLC (CPU) | Japan | Mitsubishi |
| 10 | Touch screen | Taiwan | Weinview |
| 11 | Approach switch | Japan | Omron |
| 12 | Relay | Japan | Omron |
| 13 | Coder | Japan | Omron |
6,Mechanical parts and components
| 1 | Slowdown machine | Taiwan PHT | 2Year |
| 2 | Beeline guide track | Taiwan HIWIN |
| 3 | Bearing | Japan NSK |
| 4 | Ball screw | Taiwan HIWIN |
| 5 | Guide slider | Taiwan HIWIN |
| 6 | IPC | Taiwan ADVANTECH | Optional |
| 7 | Operating system | WONDERYG | 2Year |
7,Hydraulic pressure system
| No. | Name | Origin and Brand | Service |
| 1 | Various magnetic valve | Japan Yuken | 2year |
| 2 | Oil Tank | Shanghai Baoshan |
| 3 | Seal ring | Japan Valqua |
| 4 | Oil pipe | Taiwan Lianhui |
| 5 | Oil pump motor | CHINA TAIHU |
| 6 | Oil pump | CHINA TAIHU |
| 1 | We have hydraulic, electric servo, and hybrid hydraulic and
electric servo pipe bending machinesThis machine, which avoids the
accuracy problem of the C-axis pipe bending caused by the increase
in hydraulic oil temperature, greatly improving the accuracy of the
bending workpiece, saving time, manpower, and space. |
| 2 | With 3-axis electric servo drive. |
| 3 | Through dynamic mechanical analysis, the molding design of the
machine head is characterized by integrated structure, high
rigidity, firmness, and stability. It can easily ensure high
bending accuracy without shaking during operation. |
| 4 | The upper and lower floating clamping mold design can avoid
interference and provide maximum elbow space. |
| 5 | All circuit signal lines and electrical assemblies are equipped
with modular plugs and numbered plates for easy replacement and
maintenance. |
| 6 | With a slow core withdrawal function, it can set the withdrawal
time after the core penetration in the tube according to the
program, which can avoid the tube appearance protrusion caused by
the fixed position of the core penetration in the tube, and improve
the appearance quality of the pipe fittings. |
| 7 | Equipped with a standard guided mold auxiliary pushing device,
designed with pressure and speed adjustment knobs, which can be
easily adjusted to meet the needs of bending pipes, making
difficult bending work easy. |
| 8 | For the spindle and movable sliding seat of the head pipe clamping
system, an oil injection hole lubrication device is installed,
which can set an automatic lubrication cycle in the program,
extending the service life of the machine and maintaining stable
performance. |
| 9 | It has a movable standard kick start switch and an emergency stop
button.
Separate independent controller (station) with fan air conditioner. |
| 10 | Equipped with a hydraulic oil air cooling system to ensure that the
working oil temperature is within the standard and the machine can
operate stably. (No need for external cooling towers or pipelines) |
| 11 | The oil pump and solenoid valve adopt the international standard
Japanese Taiwan Oil Research brand (or other brands of the same
level). |
| 12 | With the main motor overload protection function to prevent damage
to the main power motor due to improper settings. |
| 13 | There is a safety guard on the inside of the movable hand to
prevent personal injuries. |
| 14 | The control program has the function of automatic detection of
errors to prevent illogical or wrong operation from damaging the
machine. |
| 15 | A number of password protection functions are designed to prevent
the program or processing data from being modified at will. |
| 16 | An emergency stop button is designed on both the movable foot
switch and the controller for responding to emergencies at any
time. |
| 17 | It has multi-program and mechanical limit protection device to
prevent human error from crashing the machine. |
| 18 | It has an abnormal alarm sound. |
| 19 | There is a standard rear guide mold seat device for backup. |
| 20 | Equipped with adjustable anti-vibration feet to ensure stable
operation of the machine. |
| 21 | Attached with the standard toolbox are the adjustment hand tools
required for the machine and the machine operation manual in
Chinese. |
