120-200 Kg aluminum ingot casting machine with stacker
1. Application
Aluminum ingot casting machine with stacker is a kind of automated
equipment that uses robotic technology to stack ingots.
Metal smelting industry: It is mainly used in aluminum, copper, steel,
and other metal smelting plants to stack the produced ingots for
convenient storage and transportation. For example, in an aluminum
smelting plant, the robot - type ingot stacking machine can stack
small
aluminum ingot stacks from the production line into larger stacks
that
are more suitable for storage and shipment.
Warehousing and logistics: It is used in the warehouses of metal
material trading enterprises or logistics centers to stack and
manage
ingots. It can improve the efficiency of warehouse operations, save
space, and facilitate the inventory and delivery of ingots.
2. Advantages of ingot casting mold
2.1High production efficiency, capable of producing a large number
of ingots
in a short time.
2.2Good dimensional accuracy and surface quality of the cast
ingots,
reducing the need for further processing.
2.3Automated operation, which reduces labor costs and human errors.
2.4The ability to produce ingots with consistent quality, meeting
the
strict requirements of different industries.
3. Technical parameters of the aluminum ingot casting machine| No. | Technical Parameters |
| 1 | Effective size of clamp | 700× 840 mm (length*opening size) |
| 2 | Rotation speed | Adjustable, one cycle 3.5 sec～5.0 Second |
| 3 | Applicable aluminum ingot weight | 5.5±0.5 kg /piece |
| 4 | Maximum stacking height | 1650 mm (Number of ingot layers can be set) |
| 5 | Robot rotation angle | 360 degree Free setting |
| 6 | Ingot stacking speed | about 5-8 Layer/minute |
| 7 | Lifting weight of manipulator | 120-200 Kg |
| 8 | Number of aluminum ingots transferred each time | 7 Ingots, big mouth facing up |
4. Technical features of aluminium ingot making machine
| No. | Technical Features |
| 1 | Six-axis servo motor drive, low running noise, stable operation,
low failure rate, high stacking precision , using Japan Kawasaki
robot. |
| 2 | High working efficiency, 3-5 times efficiency of traditional ingot
stacking. It can realize synchronous ingot stacking of 1 or 2
casting machines, saving user costs. |
| 3 | It occupies a small area and has various installation methods,
which can realize multi-point grabbing and multi-point stacking. |
| 4 | use 6.4 inch color LCD display, highly sensitive touch screen,
simple and intuitive operation interface, and proficient operation
can be achieved after half an hour of training . |
| 5 | Handheld/embedded robot controller: users can set the number of
stacking layers and rotation angle according to their needs , and
can store tens of thousands of program. |
| 6 | It can be used reliably in an ambient temperature of -25℃~50℃ and
in dust and oil mist environments. |
7 | The stacking robot group adopts program control throughout the
whole process. Complete and easy maintenance: 0 Degree, 90 Degree,
180 Degree, 270 Degree (or 0 Degree, 90 degree). The flatness of
the four corners of the whole bundle is guaranteed . |
8 | The number of stacking layers can be set arbitrarily within the
agreed range, and the stacking height is consistent. The
application of servo motor transmission device in the motion
mechanism makes the operation of the equipment more stable,
reliable and accurate. It brings great convenience to the use and
future maintenance, simple and low-cost operation. |
| 9 | The gripper opening distance is increased to prevent damage to the
robot due to the deviation of the aluminum ingot. |
| 10 | The ingot grabbing mechanism adopts the clamping and supporting
type to avoid the ingot falling due to the length difference of the
casting ingots. |
| 11 | The grabbing speed is adjustable. |
5.Technical information provided
| NO. | Item | Unit | Q’ty | Remarks |
| 1 | User Manual | 1 | set | Physical picture or PDF file |
| 2 | Electrical diagram | 1 | set | Physical picture or PDF file |
| 3 | Trouble shooting: | 1 | share | Physical picture or PDF file |
| 4 | Wearing parts list | 1 | share | Physical picture or PDF file |
| 5 | Equipment layout plan | 1 | share | Physical picture or PDF file |
6.Electrical control components
