Semi Automatic Radiator Core Builder Machine for16mm Radiator Core
1.General Introduction
The servo type radiator core builder machine is used to assemble
cores based on a combined control of a
mechanical and pneumatic mechanism and the electrical control
system of PLC, touch screen, and
servo motor. The flat tubes, fins, side plates and header plates
are manually placed on the work table.
The core body is clamped, header assembled, and the core is
assembled together with some
auxiliary manual operations.
The radiator core builder machine is able to assemble a various
range of models by changing and adjusting the
relevant mechanisms ( chain, comb teeth, header mold, clamping
block, etc).
The touch screen could set the parameters based on the core size.
The servo motor
could control the mechanism travel accurately, and further the
assembling size is assured.
There are both the manual and the automatic control mode
available.The manual mode is
for test running purpose, and the automatic mode is for normal use.
The right and left push mechanism, and the clamping mechanism are
driven by the servo motor.
The flat tubes are manually distributed. And the overall comb teeth
structure could ensure the flat tube
positioning accuracy.
The radiator core builder machine is easy for operation,
adjustment,and tooling replacement.
A) The left and right push mechanism, and clamping mechanism are
controlled by the servo motors.
B) The flat tubes are distributed manually by a flat tube.
2. Core Size Assembled
| Item | | Unit | Value | Notes |
| Flat tube length | L | mm | 140---400 | ≤400 |
| Core width | H | mm | -400 | ≤400 |
| Flat tube width | W1 | mm | 16 | with end necking |
| Flat tube thickness | H | mm | 1.8 | |
| Flat tube quantity | N | pc | ----50 | |
| Core center-to-center distance | A | mm | 6.8 | |
| Flat tube layer | | Layer | 2 | |
| Layer-layer distance | B | mm | 4 | |
| Flat tube insertion depth | F | mm | 5 | |
| Fin height | E | mm | 5 | |
| Fin width | W2 | mm | 38 | |
| Distance of fin to header pipe | M | mm | 3 | |
| Side plate height | W3 | | 38 | |
Components List
| Components | Origin |
| PLC | Delta, Taiwan |
| Touch screen | Delta,Taiwan |
| Servo motor | Delta, Taiwan |
| Intermediate relay, contactor, etc. | Schneider, Tianjin or
Changjiang Electrical Appliances |
| Proximity switch | Omron, Japan |
| Linear rail | Luosheng, Tianjin |
| Ball screw | Luosheng, Tianjin |
| Pneumatic components | Wuxi |
Notes: The components for the radiator core builder machine could
be customized based on customer's requirement.
Flaring function is available.
