10M Continuous Copper Ingot Casting Machine Production Line
1. Application
The copper ingot casting machine can meet the requirements of
continuous production process 24 hours a day. The copper ingot
casting machine can be used to produce 12kg copper ingots with
fully automatic control. It can be used to produce copper ingots
with grade T1, T2, T3, TU1, TU2.
2. Structural features of Copper Ingot Casting Machine
2.1 The copper ingot casting machine adopts the relatively mature
linear cycle mode in recent years. The power driving part adopts
hard teeth reducer and frequency conversion speed regulation
control. The driving power only needs 4KW/380V (if there are other
requirements for the power supply, it shall be put discussed
otherwise). The speed regulation frequency conversion motor has
obvious energy-saving effect and stable operation. The instrument
directly displays the casting machine speed per minute, which is
direct and concise. The demoulding mechanism adopts clamping and
mechanical hammering. Under normal casting conditions, the
demoulding performance is stable.
2.2 The copper ingot caster machine speed adopts frequency
conversion speed regulation, high production efficiency, uniform
ingot weight, high degree of automation, low labor intensity,
convenient operation and simple maintenance.
2.3 The copper ingot casting machine has the characteristics of
automatic distribution of copper liquid, which can flow the copper
liquid into the mold at the most standard flow, and the weight of
the cast copper ingot is uniform. Modular design of the system,
beautiful overall look, no need for installation personnel.
2.4 The copper ingot casting machine is completely manufactured
according to the current Chinese national specifications and
standards.
2.5 The whole system is safe and reliable (transmission chain with
chain cover) and low operation cost. Little environmental pollution
and convenient operation.
2.6 The temperature of liquid copper is higher than that of
aluminum and zinc. It is made of high-quality heat-resistant cast
steel.
2.7 Water cooling and demoulding: according to the requirements of
system design, the inner wall of copper mold can not have water,
submerged external cooling (spraying or mold bottom water cooling)
is adopted.
2.8 The cooling water pump and pipeline are installed by the
customer. The diameter of the cooling water pipe is 2 inches, 50
cubic meters per hour (the customer should connect the water
pipeline to the water inlet of the ingot casting machine), and the
return water pipe is 3 inches (the customer should connect the
water outlet to the pool).
2.9 The dust collecting cover of distributor, steam cover and
pipeline of ingot line shall be prepared by the user.
2.10 The three-phase and five wire 380V power supply is connected
with the control cabinet by the customer.
2.11 If the customer wants to have logo on the ingot mold, the
customer should provide the logo authorization paper and the cost
of logo is to be discussed additionally.
3. Technical Parameters
Specification: 1100 wide×1250 high× 10000mm Equipment Model: WDL-TDJ-10M |
| No. | Item | Specification | Unit | Q’ty | Notes |
| 1 | Casting machine body | 1100×1250x10000 | M | 10 | 180*90 high quality rectangular tube |
| Chain | 152.4 | M | 43 | |
| Chain disk | | pc | 5 | Huaeggplant Technology |
| Walking track | 25x14 | M | 45 | High quality high carbon steel |
| Mould | | pc | 120 | High quality heat resistant cast steel |
| axis | | pc | 3 | Domestic brand |
| Cylinder | 50x100 | pcs | 2 | AirTAC |
| electric machinery | 4KW | set | 1 | Guomao / Shangyan |
| Reducer | RCF127R77-549-4 | set | 1 | Guomao,China |
| Control system, control box | | group | 1 | Factory make |
| Frequency converter | 5.5KW | set | 1 | Mitsubishi or delta |
| Transmission system | | group | 1 | Factory make |
| Cooling system | 1000×6000×200 | set | 1 | Factory make |
| Cable | | set | 1 | Shanghai Qifan |
| Bearing | UCP,UCT | pc | 6 | NSK or equivalent level |
| Auxiliary materials and paint | | set | 1 | |
| High strength screw | M12 | set | 500 | |
